B.Kay Insulations (India): May 2023

Wednesday, May 17, 2023

Wood Wool Board Manufacturers india

Established in the year 1987, we at M/s B. Kay Insulations are India’s leading manufacturer, exporter and supplier of premium quality sustainable building materials. We are committed to manufacturing superior quality and high performance building material at the most competitive prices in the market. Our products are versatile, durable, have a long functional life, are easy to install & dimensionally accurate, offer exceptional acoustic and thermal properties, impeccable sustainability credentials, outstanding fire safety performance and excellent aesthetic appeal. Owing to the quality of our products, they have an extensive application as roofing, ceiling and walling solutions including in auditoriums, hotels, theatres and multiplexes, airports, schools etc. among others and thus provide an all-in-one, no-compromise solution for your construction needs.

Mr. Sanjeev Kapur is the owner and mentor of our organisation, under whose guidance we have managed to effectively cater to our clients' requirements. His industrious nature and relentless efforts have helped us reach the threshold of success.

Our Infrastructure

Backed by an advanced infrastructure facility, we are able to ensure delivery of optimum quality range of Wood Wool Building Boards and Slabs. Furthermore, our infrastructure facility has all the requisite resources and facilities for providing our clients with products at par with international standards. The manufacturing unit of our firm has a large production capacity and is equipped with latest machines such as Band-Form-Hydrostatic machine.

We are also equipped with a quality testing cell, wherein our boards and slabs are duly tested for any manufacturing defect. Our infrastructure is divided into the following units :

• Manufacturing Unit.
• Quality Control Unit.
• R&D Unit.
• Warehousing & Packaging Unit.

B. Kay Insulations

(An ISO 9001:2015 Certified Company)

OFFICE ADDRESS:
1-A/267, Neelam Bata Road, NIT Faridabad-121001, Haryana, India

FACTORY ADDRESS:
41/1 K.M., Mathura Road, Sector-59, Part- II,
Kaili, Ballabhgarh, Faridabad-121004, Haryana

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Fire Resistant wood wool Building Boards/Slabs

Clients can avail quality-assured Fire-Resistance-Rated Boards Slabs from us at industry leading prices. DURATEX High-Density board/slabs that we have on offer are used for real "Low-Cost" mass-housing construction. Fixing accessories are also made available by us, which incorporates quick construction techniques. World-class technology has been employed to manufacture these products that are utilised in numerous architectural and engineering designs. Other details:- * Cost and energy saving * Fire resistant * Long functional life Installation: The length of bearing ofa unit on to the structural steel section or a manufactured concrete must not be less than 50 mm (as per fig.) after making allowance for all movements of the structure. The grooved edge channels of the slabs are tongued with the help of a key-wedge to the adjacent units so as to give a flush joint and the units positioned so that the ends (which are secured to the supports with the fixings) come into contact. Screeds or roof finishes are then applied. Some care in handling on site is needed to protect units until laid, in-situ screeding shall be of a dry mix to avoid possible staining of the soffit, how-ever when - laying. wet-screed, temporary support must be incorporated to avoid difflection. Precaution: Slabs must not be used as a working area during construction, and crawl boards must be used to support the weight of wheel-barrows or similar concentrated loads. The units are capable of with standing normal pedestrian traffic likely to occur during construction work.

High Quality acoustic wood Wood Boards And Slabs

Duratexindia provided High Quality acoustic wood Wood Boards And Slabs.Backed by our efficient workforce, we are capable of providing clients with Standard Wood Wool Boards(Slabs). We use latest technology and advanced machinery along with superior raw material to manufacture our boards/slabs. Furthermore, our slabs/boards can be customized as per the specifications laid down by the customers. Specifications: * Standard width: 600 mm * Length: 1000-3000 mm * Surface texture: Both in fine and course fibres * Weight: 8.5 - 36 kg./m2 * Thermal resistance: 0.100-0.075 m2 K/W * Bending strength: 1.70 N/mm2. Introduction :- Duratex® (Lip-braced boards) are a continous length of Duratex® standard board with unique lipped inter locking galvanised steel edge reinforcement, which together with adequate density (as per DIN - 1101) provides spans upto 3000 mm. - Duratex® Range Of Roof decking has a unique combination of properties which provides designers with a versatile product for a wide variety of applications. It provides lightness with structural strangth and excellent thermal,acoustic and fire resisting characteristics,which with the clean interlocking steel edge profile lines and texture of its soffit, allows economics for example,by the omission of a suspended cieling. It is widely used for flat or pitched roofing for any type of building and is also suitable for floors,permanent shuttering partitions and exterior cladding. Duratex® is an acceptable material under Building Regulatations and is manufactured to a density in excess of (BS-1105, 1972, DIN-1101, IS : 3308-1981) The Duratex® range of roof decking combines lightness (weight approx. 28kg/m2) with strctural strength, good thermal and acoustic properties plus excellent fire- protection. Wood-wool board with lip-braced edge technology are very popular and widely used in building construction in most part of the world especially in Europe, Africa, South & North America and South East Asian, Countries. Galvanised steel-channel of DurateX® lip-braced boards when adequately connected,are considered to provide lateral restraint to supporting beams. Its inherent thermal properties satisfy many common requirements and will meet more stringent demands with little additional expense. Duratex® lip-braced slabs are available in 50 and 75mm thickness and to any required lengths ranging as 1200, 1500, 1800, 2000, 2500 & 3000 mm. length, each slab is 600 mm wide with following tolerances. Length +0, -6mm, width +0, -4mm and thickness +0, -2mm. Further, these slabs are available as normal textured and pre-screeded slabs. Pre- screeded slabs are used when slabs are laid to falls, the pre-screeded deck provides a base upon which to apply roof-finishes, thus elminating in-situ screeds, the normal thickness of the slab is not affected (approx. Weight is 5 kglm2• in addition to self weight.)

Interlocking Structures wood-wool building boards

The topological interlocking is a principle whereby structural elements are arranged in such a way that no internal element can be pulled out of the structure without disturbing the neighbours, while separate blocks still can move independently within the geometric co nstraints. It is hypothesised that the main features of vibrations in such structures can be modelled by a system of coupled bilinear oscillators . oscillators with the springs having different stiffness in compression and tension. In a single bilinear oscillator this is known to lead to the emergence of multi- harmonic and sub-harmonic resonances. We investigate a system consisted of two coupled bilinear oscillators and propose a method of determination resonance frequencies. We are engaged in providing our valued customers with an optimum quality range of Wood Wool Building Boards. In this product range, we offer Fire-Resistance-Rated Boards Slabs, Standard Wood Wool Structural Insulation Boards Slabs and High-Density Boards/Slabs, among others. Owing to quality features such as easy installation, durability and thermal & acoustic properties, these products are hugely demanded to be used in the construction industry.

Prefab Low Cost Housing Construction Permanent and detachable

Prefabricated building materials are used for buildings that are manufactured off site and shipped later to assemble at the final location. Some of the commonly used prefabricated building materials are aluminum, steel, wood, fiberglass and concrete. Prefabricated metal buildings use galvanized steel and galvalume as the chief materials for building. Galvalume is a form of steel coated with aluminum-zinc. This is to protect the building against corrosion, rust and fire. It also provides a sturdy and protective covering to the prefabricated building. Almost all the components of a metal building such as beams, frames, columns, walls and roofs, are made of steel. Most prefabricated military buildings use steel or aluminum frames. Synthetic materials are used for the walls and roofs. To provide enhanced security, a combination of both metal and cloth materials are used. Plastic flooring materials can be quickly assembled and are very durable. Prefabricated building materials used for small prefabricated buildings are steel, wood, fiberglass, plastic or aluminum materials. These materials are cheaper than regular brick and concrete buildings. Materials like steel, fiberglass, wood and aluminum are used as prefabricated building materials for sports buildings. These materials provide flexibility and are preferred for making structures and accessories like stands and seats for stadium and gyms. For making low cost houses, prefabricated materials like straw bale, Ferro cement, Calcium silicate products, composites and other cheap wood based materials are currently being used. Calcium silicate bricks are strong and durable. Ferro cement consists of a cement matrix reinforced with a mesh of closely-spaced iron rods or wires. In this type of construction

Prefab Low Cost Housing Construction

Construction of Pre-Fab Houses

Lost Formworks

Our range of roofing tiles are available in various shapes, sizes, designs, colours or can be customized and are capable of serving the diverse needs of our clients When structural decking is used as formwork only and not as part of the composite slab, it is known as lost formwork. These are designed and manufactured as per the specifications laid down by the customers, using high grade raw material and latest technology. We are engaged in providing our clients with Lost Formwork, Wood Wool Board Construction that are widely used to protect buse s from weather conditions. These are designed and manufactured as per the specifications laid down by the customers, using high grade raw material and latest technology. Acknowledged for their reliability, our seychelles are available at market leading prices to fulfil the demands of customers.

Fire-Resistance-Rated" Boards(Slabs)

Standard Wood Wool Structural Insulation Boards(Slabs)

Standard Wood Wool Structural Insulation Boards Slabs/Duratex (lip-braced boards) made available by us are a continuous length of Duratex standard board. These products have unique lipped interlocking galvanised steel edge reinforcement, whose adequate density (as per DIN - 1101) provides spans upto 3000 mm. The roof decking manufactured by us has a unique combination of properties, providing designers with a versatile product that can be used for a wide variety of applications. Other details: * It provides lightness with structural strength * Excellent thermal, acoustic and fire resisting characteristics * The clean interlocking steel edge profile lines and texture of the soffit make these products economical, by the omission of a suspended ceiling * Used for flat or pitched roofing for any type of building * Ideally suitable for floors, permanent shuttering partitions and exterior cladding * An acceptable material under Building Regulations and is manufactured to a density in excess of (BS-1105, 1972, DIN-1101, IS : 3308-1981) Wood-wool board with lip-braced edge technology employed in our products has become very popular and is widely used in construction in most parts of the world, especially in Europe, Africa, South & North America and South-east Asian countries. Further, galvanised steel-channel of Duratex lip-braced boards if adequately connected, provide lateral restraint to supporting beams. Inherent thermal properties of these products satisfy many common requirements and can easily meet stringent demands with little additional expense. Made available in 50 and 75mm thickness, these products can also be manufactured in any required lengths such as 1200, 1500, 1800, 2000, 2500 and 3000 mm. Each slab offered by us is 600 mm wide with following tolerances: * Length +0, -6mm * Width +0, -4mm * Thickness +0, -2mm Manufacturing process involved: * Long wood fibres of selected species are stabilised by chemical impregnation, both under temperature and pressure * Further, these products are mineralised and compressed to half of their thickness under pressure (19 tons/ft2) * Band-Form-Hydrostatic machine is utilised in the manufacturing process

Thermal-Insulation Boards(Slabs)

We are instrumental in offering our clients with composite multi-layer high Thermal-Insulation Boards(Slabs). These are designed and manufactured using high grade raw material, which is sourced from the well-known vendors of the market. In addition to this, our slabs/boards are available in various colours and designs at industry leading prices to fulfil the demands of customers. Specifications: * Thickness: 50-150 mm * Standard width 600 mm * Length 1000-3000 mm * Surface texture: both in fine and course fibres * Weight: 25-36 kg./m2 * Thermal resistance: 0.60-2.80 m2 K/W * Bending strength: 1.70 N/mm2.

Standard Wood Wool Boards(Slabs)

Backed by our efficient workforce, we are capable of providing clients with Standard Wood Wool Boards(Slabs). We use latest technology and advanced machinery along with superior raw material to manufacture our boards/slabs. Furthermore, our slabs/boards can be customized as per the specifications laid down by the customers. Specifications: * Standard width: 600 mm * Length: 1000-3000 mm * Surface texture: Both in fine and course fibres * Weight: 8.5 - 36 kg./m2 * Thermal resistance: 0.100-0.075 m2 K/W * Bending strength: 1.70 N/mm2.

VORTEX-HYDRA” Coloured Roof Tiles

Vortex Hydra is the perfect partner for your business; our mission is to create a partnership relation with our customers offering equipment simple to operate and maintain, that allows for multiple profiles and surface finishes, uses low-cost locally available raw materials with minimum energy consumption, has various levels of automation and ranges from 1,000 - 50,000 tiles per shift.The same manufacturing process can be applied to other products (cladding tiles, brick slips, …) that we’re continuously developing in conjunction with our customers. Vortex Hydra have also the experienced personnel to install the plant, to provide assistance, support and training for the operators on the tile manufacturing techniques and the staff to manage after sales service and support; these value-adding tools are available for all our customers world wide. Coloured Roof Tiles We are engaged in manufacturing and supplying a wide collection of Colored Roof Tiles that are designed in accordance with international quality norms. Marketed under the brand name “VORTEX – HYDRA”, our tiles are Italian style tiles are used for slopped roofs with fixing details. In addition to this, our tiles are available in various colors, designs, shapes and patterns at market leading prices to fulfil the demands of customers.

About Us

Established in the year 1990, we, “B. Kay Insulations, India”, are an ISO 9001-2000 certified manufacturer, exporter and supplier of premium quality Wood Wool Building Boards and Slabs. Our products have a long functional life and are easy to install & dimensionally accurate. Good thermal & acoustic properties make our wood boards and slabs hugely popular in the market. Owing to the quality of our products, these are extensive utilised in schools, hotels, airports, auditoriums and theatres, among others. The advanced manufacturing facility of our organisation growned by Late Shri V.K Kapoor (Guru & Father) aids us in delivering international quality roof decking, wood boards, slabs and other related products. We have a proficient team, which remains dedicated towards fulfilling the exact requirements of clients. For safe storage of our products, we have built a capacious warehousing unit at our premises. Our products cater primarily to the construction sector and have helped us garner a rich clientele in the market. We have reputed names such as Goetze India Ltd., Nathpa Zhakri Power Project (H.P), Mountaineering Institute and Air Chief Marshal (Residence) as our clients. Mr. Sanjeev Kapoor' is the mentor of our organisation, under whose guidance we have managed to effectively cater to our clients' requirements. His industrious nature and relentless efforts have helped us reach the threshold of success. Product Portfolio Our organisation is engaged in manufacturing, exporting and supplying an extensive range of Wood Wool Building Boards and Slabs. In our product range, we offer Fire-Resistance-Rated" Boards Slabs, Standard Wood Wool Structural Insulation Boards Slabs, Coloured Roof Tiles, High-Density Boards/Slabs and Thermal-Insulation Boards/Slabs. Furthermore, we offer Standard Wood Wool Insulation Boards/Slabs, Hollow Block Exhibiting Inner Core, Sloped Roofs, Bus Terminal Seychelles. These products are manufactured as per the industry standards and are widely utilised in the construction sector. Owing to their lightweight, easy installation, durability and thermal & acoustic properties, these are hugely demanded in the market. In addition to these products, we also offer the following: * Standard: Light & heavy duty slabs up to 3000 mm boards * Composite slabs: (Cold-bridge-insulation) core as styropor & mineral wool, inter- locking, edge-reinforced structural * Slabs: (Upto 3000 mm boards) special fire-resistant-rated slabs & fire-seal * Acoustic: Fine & coarse fibre-slabs, fixing accessories, lost-formwork walling blocks & ties * Duratex hollow block Exhibiting inner core (for concrete in filling) Some of the other features of our products are as follows: * Excellent sound absorption * High fire-rating * Good thermal insulation * Dimensional stability * Non-rotting material * Chemically neutral behaviour * Resistant to vermins and fungus * Advisable from the biological point of view * Formaldehyde-free * Excellent plaster base Application Area Our product range is known in the market for its excellent sound, thermic-insulation and fire-resistance properties. Elegant and textured look of our products also make them hugely popular in the market. Further, known for their quality, DURATEX building boards find versatile applicability, mainly in areas such as bus-terminals, factories, warehouses and large sporting halls, among others. Our cost-effective Wood Wool Building Boards and Slabs are utilised in the following: * Garages * Weekend houses * Dwelling for one or several families * Theatres, auditoriums * Airports & air-craft hangers * Railway stations * Workshops * Schools * Conference rooms * Textile – spinning & weaving mills * Hotels * Road-side "emergency trauma centres" * General-purpose halls * Cold storages * Animal stables * Old-age homes * “Pre-fab” quick constructed permanent dwelling units * Detachable offices and housing units * Police and Army barracks both for hot & cold regions * High – altitude constructional requirements for armed forces * Economical/high-end “Farm-houses” to “low-cost” shanties for urban-city poor (housing-sector) Client Satisfaction Employing a client-centric approach and transparent policies, we undertake our business operations. By providing our customers with an optimum quality range of Wood Boards and Slabs at industry leading prices, we have managed to win their appreciation. Our products' compliance with international quality standards has helped us earn the trust of clients. Moreover, we make on time and safe delivery of our wood boards and slabs at clients' end. Every endeavour of our organisation is focused towards attaining maximum client satisfaction. Quality Assurance We are a quality oriented organisation and owing to our quality initiatives, we have successfully managed to earn an ISO 9001:2000 certification. In order to ensure the quality of our products, we manufacture these using graded raw material procured from trusted sources and latest machinery such as Band-Form-Hydrostatic machines. TQM policies are stringently followed in our every business activity. We have a team of quality controllers to ensure that our professionals abide by the quality norms and industry guidelines while manufacturing our products. Our Team Our team comprises highly experienced and proficient professionals who remain dedicated towards fulfilling the common organisation goals. Their relentless efforts and perseverance have helped us stay in the forefront of the industry. With their assistance, we are able to meet the specific and individual requirements of customers on time. Our professionals have in-depth process knowledge and are considered to be some of the best in the industry. To keep our team members updated with the latest market trends and requirements, we organise seminars, training sessions and workshops on a regular basis. In our team, we have the following professionals: * Engineers * Technicians * Quality controllers * R&D experts * Warehousing & packaging experts Our Infrastructure Backed by an advanced infrastructure facility, we are able to ensure delivery of optimum quality range of Wood Wool Building Boards and Slabs. Furthermore, our infrastructure facility has all the requisite resources and facilities for providing our clients with products at par with international standards. The manufacturing unit of our firm has a large production capacity and is equipped with latest machines such as Band-Form-Hydrostatic machine. We are also equipped with a quality testing cell, wherein our boards and slabs are duly tested for any manufacturing defect. Our infrastructure is divided into the following units: * Manufacturing unit * Quality control unit * R&D unit * Warehousing & packaging unit Warehousing and Packaging For proper and effective storage of our extensive range of Wood Wool Building Boards and Slabs, we have developed a sophisticated warehousing facility at our premises. This facility is outfitted with latest material handling equipment, which makes loading and unloading of products hassle free. Supervised by a team of highly proficient warehousing experts, we are able to ensure smooth operations in the unit. The huge storage capacity of our facility enables us to keep ready stock of every item for urgent delivery. For safe delivery of our products, we pack these employing advanced techniques. Clientele Our clientele includes the following reputed names: * Nestle India Ltd. * Air Force Golf Course (New Delhi) * Hotel Everest International Ltd. (Nepal) * Escorts Herion Ltd. * Goetze India Ltd. * Nathpa Zhakri Power Project (H.P) * Mountaineering Institute * Air Chief Marshal (Residence) * American Hotels & Resorts Pvt Ltd. (J&K) * Onida Saka Ltd. * National defence academy * Hotel Taj Ganges * Ashoka Hotel * Ganga Ram Hospital * India International Centre (New Delhi) * Resorts (Seychelles) * Sandvik Steel Asia Ltd. * Oriental Institute Of Science & Technology (Bhopal) * Godrej Consumer Products Ltd. * International Hotels Ltd. (Song, Sikkim)

Wood Wool Building Boards & Slabs

We are engaged in providing our valued customers with an optimum quality range of Wood Wool Building Boards & Slabs. In this product range, we offer Fire-Resistance-Rated Boards Slabs, Standard Wood Wool Structural Insulation Boards Slabs and High-Density Boards/Slabs, among others. Owing to quality features such as easy installation, durability and thermal & acoustic properties, these products are hugely demanded to be used in the construction industry. Standard Wood Wool Boards(Slabs) Backed by our efficient workforce, we are capable of providing clients with Standard Wood Wool Boards(Slabs). We use latest technology and advanced machinery along with superior raw material to manufacture our boards/slabs. Furthermore, our slabs/boards can be customized as per the specifications laid down by the customers. Specifications: Standard width: 600 mm Length: 1000-3000 mm Surface texture: Both in fine and course fibres Weight: 8.5 - 36 kg./m2 Thermal resistance: 0.100-0.075 m2 K/W Bending strength: 1.70 N/mm2. Thermal-Insulation Boards(Slabs) We are instrumental in offering our clients with composite multi-layer high Thermal-Insulation Boards(Slabs). These are designed and manufactured using high grade raw material, which is sourced from the well-known vendors of the market. In addition to this, our slabs/boards are available in various colours and designs at industry leading prices to fulfil the demands of customers. Specifications: Thickness: 50-150 mm Standard width 600 mm Length 1000-3000 mm Surface texture: both in fine and course fibres Weight: 25-36 kg./m2 Thermal resistance: 0.60-2.80 m2 K/W Bending strength: 1.70 N/mm2. Standard Wood Wool Structural Insulation Boards(Slabs) Standard Wood Wool Structural Insulation Boards Slabs/Duratex (lip-braced boards) made available by us are a continuous length of Duratex standard board. These products have unique lipped interlocking galvanised steel edge reinforcement, whose adequate density (as per DIN - 1101) provides spans upto 3000 mm. The roof decking manufactured by us has a unique combination of properties, providing designers with a versatile product that can be used for a wide variety of applications. Other details: * It provides lightness with structural strength * Excellent thermal, acoustic and fire resisting characteristics * The clean interlocking steel edge profile lines and texture of the soffit make these products economical, by the omission of a suspended ceiling * Used for flat or pitched roofing for any type of building * Ideally suitable for floors, permanent shuttering partitions and exterior cladding * An acceptable material under Building Regulations and is manufactured to a density in excess of (BS-1105, 1972, DIN-1101, IS : 3308-1981) Wood-wool board with lip-braced edge technology employed in our products has become very popular and is widely used in construction in most parts of the world, especially in Europe, Africa, South & North America and South-east Asian countries. Further, galvanised steel-channel of Duratex lip-braced boards if adequately connected, provide lateral restraint to supporting beams. Inherent thermal properties of these products satisfy many common requirements and can easily meet stringent demands with little additional expense. Made available in 50 and 75mm thickness, these products can also be manufactured in any required lengths such as 1200, 1500, 1800, 2000, 2500 and 3000 mm. Each slab offered by us is 600 mm wide with following tolerances: * Length +0, -6mm * Width +0, -4mm * Thickness +0, -2mm Manufacturing process involved: Long wood fibres of selected species are stabilised by chemical impregnation, both under temperature and pressure Further, these products are mineralised and compressed to half of their thickness under pressure (19 tons/ft2) Band-Form-Hydrostatic machine is utilised in the manufacturing process High-Density Boards(Slabs) We are engaged in offering our clients with High-Density Boards(Slabs) that are marketed under the brands name DURATEX®. These are widely used for low-cost, mass-housing construction, fixing accessories and quick construction technique provision for architectural as well as engineering designs. Available at market leading prices, our slabs/boards are widely used in homes, offices, corporate houses and commercial complexes. Fire-Resistance-Rated" Boards(Slabs) Clients can avail quality-assured Fire-Resistance-Rated Boards Slabs from us at industry leading prices. DURATEX High-Density board/slabs that we have on offer are used for real "Low-Cost" mass-housing construction. Fixing accessories are also made available by us, which incorporates quick construction techniques. World-class technology has been employed to manufacture these products that are utilised in numerous architectural and engineering designs. Other details: * Cost and energy saving * Fire resistant * Long functional life Edge Reinforced Interlocking Boards(Slabs) We are engaged in offering wide range of Edge Reinforced Interlocking Boards(Slabs). High Thermal-Insulation Boards Supported by our modern in-house facilities, we are engaged in offering an absolute range of high thermal-insulation boards to our esteemed clients.

Leading Manufacturers of Wood-Wool-Building Slabs in india having wide product range

Standard wood wool Structural Insulation boards/slabs

Introduction :- Duratex® (Lip-braced boards) are a continous length of Duratex® standard board with unique lipped inter locking galvanised steel edge reinforcement, which together with adequate density (as per DIN - 1101) provides spans upto 3000 mm. - Duratex® Range Of Roof decking has a unique combination of properties which provides designers with a versatile product for a wide variety of applications. It provides lightness with structural strangth and excellent thermal,acoustic and fire resisting characteristics,which with the clean interlocking steel edge profile lines and texture of its soffit, allows economics for example,by the omission of a suspended cieling. It is widely used for flat or pitched roofing for any type of building and is also suitable for floors,permanent shuttering partitions and exterior cladding. Duratex® is an acceptable material under Building Regulatations and is manufactured to a density in excess of (BS-1105, 1972, DIN-1101, IS : 3308-1981) The Duratex® range of roof decking combines lightness (weight approx. 28kg/m2) with strctural strength, good thermal and acoustic properties plus excellent fire-protection. Wood-wool board with lip-braced edge technology are very popular and widely used in building construction in most part of the world especially in Europe, Africa, South & North America and South East Asian, Countries. Galvanised steel-channel of DurateX® lip-braced boards when adequately connected,are considered to provide lateral restraint to supporting beams. Its inherent thermal properties satisfy many common requirements and will meet more stringent demands with little additional expense. Duratex® lip-braced slabs are available in 50 and 75mm thickness and to any required lengths ranging as 1200, 1500, 1800, 2000, 2500 & 3000 mm. length, each slab is 600 mm wide with following tolerances. Length +0, -6mm, width +0, -4mm and thickness +0, -2mm. Further, these slabs are available as normal textured and pre-screeded slabs. Pre-screeded slabs are used when slabs are laid to falls, the pre-screeded deck provides a base upon which to apply roof-finishes, thus elminating in-situ screeds, the normal thickness of the slab is not affected (approx. Weight is 5 kglm2• in addition to self weight.) Description : Long wood fibres of selected species stabilised by chemical impreganation both under temperatre and pressure and further mineralised are compressed to half of their thickness under pressure (19 tons/ft2) in a Band-Form-Hydrostatic machine. Manufacture : Duratex® lip-braced boards are manufactured to receive the unique lipped edge reinforcement which is fitted under pressure, providing permanent bond, good alignement and ensuring even distribution of concentrated loads, the combination of adequate density plus an unbroken length of slabs provides the structural strength for spans upto 3000 mm. These long span units provide a soffit of clean-lines, which when left exposed, is virtually maintenance free. In addition the surface provides high Acoustic-absorption. Perforamance : A) Strength: Using the recommended spans, Duratex® range of roof deckings complies with loading requirement of BS-648:1964. B) FIRE: Duratex® Boards have been tested to the relevant parts of BS-476 and possess. a) Good-Fire-Reisstance Rating when evaluated as per BS-476, (Part-8), 1972 180-834(1975), IS-3809(1979) 1. Hour for 50 mm pre-screeded) 2. Hours for 75mm pre-screeded when tested to : BS-476 b) Surface Spread of Flame (both sides of surfaces) (Zero - achieved class-I when tested to : BS-476 (Part-7), 1971 c) Minimum Fire Propogation: Highest rating Class '0' when tested to : BS-476. C) Biological : Resists dry rot and fungal growths and Is impervious to all forms of Vermine and termites. D)Thermal Conductivity: Natural Pre - screeded 65%rh, 20°C,2%moisture content 0.065w/m°c 0.081w/m°c 65%rh; 20°C,8%moisture content 0.077w/m°c 0.087w/m°c E. Thermal Comparison: 50mm DURATEXSLAB 764mm BRICKWORK 890mm CONCRETE F) Acoustic: Duratex® boards provides good sound Insulation and absorption, Test results as per ASTM C-384(1958) when tested for Sound Abborption test on various sound frequency show Noice Reduction Coefficient (NRC) as 0.57 (when tested as per $tanding wave test) and 0.68 NRC (under reverbration test). G) Durability: Immersed in water for ten-years, there appeares no sign of deterioration whilst wet or upon drying. It is unaffected by climatic changes and is resistant to chemicals and other corroding agents. H) Quality Control: • In accordance to : BS : 1105,1972 and DIN-1101 are exercised on the basic raw materials and the final product. • As there are no available Indian Standards relating to edge-reinforcement inter-locking wood-wool boards . Delivery to Site and Storage: The units are delivered to site with appropriate accessories, the slabs must be stacked flat and protected from rain or" moisture. accidently if wetting does occur they must be allowed to dry. Breakage or distortion of the units may result owing to careless handling or incorrect stacking. Installation: The length of bearing ofa unit on to the structural steel section or a manufactured concrete must not be less than 50 mm (as per fig.) after making allowance for all movements of the structure. The grooved edge channels of the slabs are tongued with the help of a key-wedge to the adjacent units so as to give a flush joint and the units positioned so that the ends (which are secured to the supports with the fixings) come into contact. Screeds or roof finishes are then applied. Some care in handling on site is needed to protect units until laid, in-situ screeding shall be of a dry mix to avoid possible staining of the soffit, how-ever when - laying. wet-screed, temporary support must be incorporated to avoid difflection. Precaution: Slabs must not be used as a working area during construction, and crawl boards must be used to support the weight of wheel-barrows or similar concentrated loads. The units are capable of with standing normal pedestrian traffic likely to occur during construction work.

duratex india

DURATEX® Insulation boards/Slabs made from long wood fibres of selected species are stabilized by chemical impregnation, mineralized and compressed both under temperature and pressure in Band-Form Hydrostatic machine, showing up to advantage for the following properties: • Excellent sound absorption • High fire-rating • Good thermal insulation • Dimensional stability • Non-rotting material • Chemically neutral behavior • Resistant to vermins and fungus • Advisable from the biological point of view • Formaldehyde-free • Excellent plaster base

B.Kay Insulations (India)

Wednesday, May 17, 2023

Wood Wool Board Manufacturers india

Our Infrastructure

B. Kay Insulations

(An ISO 9001:2015 Certified Company)

About Me

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